SOLAR TRI-BRID™ GENERATOR · SOLAR, BATTERY AND DIESEL BACKUP

10 kW Tri-Brid™: sun first, battery second, diesel only when both run short.

10 × 460 W panels make 19.8 kWh a day into a 51.2 V bank. Below 824 W the sun covers the whole load and it runs indefinitely with the engine off.

Continuous
10kW
DC bus
51.2V nom
Stored
19kWh
Solar / day
19.8kWh
123-STG-42S51 — Solar, lithium storage and a 10.8 kW diesel on one trailer, stowed for the road. 123-STG-42S51 — Service access and power connections on the generator side, with the array raised overhead. 123-STG-42S51 — Ten panels open past the trailer to harvest 19.8 kWh on an average day. 123-STG-42S51 — Tows behind a standard service pickup with the array stowed.

123-STG-42S51 — Solar, lithium storage and a 10.8 kW diesel on one trailer, stowed for the road.

Overview

How this machine carries the load.

A new cell site is often ready to go on air before utility power reaches it, and until it does, a temporary diesel generator runs it around the clock. 123-STG-42S51 is the all-in-one Tri-Brid™ for that job: solar, lithium storage and a diesel generator built into one trailer, so a single tow puts a complete power plant on the site with no second unit to coordinate.

It is rated for 10 kW continuous — the inverter sets that limit — with surges to 24 kW for motor starts. The 4.6 kW array produces 19.8 kWh on an average day into a 19 kWh lithium iron phosphate bank, and below 0.82 kW the sun and the battery carry the site on their own.

When the load runs higher, the controller starts the 10.8 kW diesel, runs it at full output — carrying the load and recharging the bank together — and shuts it down again once the bank is charged. At a steady 5 kW that is about 9.7 engine hours a day where the 40 kW generator telecom sites use for temporary power would run all 24, and 10.89 gallons of diesel a day instead of 16.8. The 89-gallon tank lasts 7.76 days between refuels, against 7.92 for the 40 kW alone on its larger tank; at 3.33 kW it lasts 12.76 days. Both engines are read by the same fuel rule: their own published figures, held at the lowest one below it. At a remote site every refuel is a truck, a driver and a day on the road, so the days between refuels are what make this the cost-effective way to keep the site on air. The engine is certified to EPA Tier 4 Final.

Output is 120/240 V or 120/208 V at 50/60 Hz with a 5 ms transfer, rated for operation from -4 to 140 °F (-20 to 60 °C).

Features and benefits

  • Solar, lithium and a 10.8 kW diesel in one trailer — One machine to transport, place and service.
  • Ten 460 W panels, 4.6 kW — Light loads run silent and burn no fuel.
  • 89-gallon tank, EPA Tier 4 Final engine — 7.8 days between refuels at 5 kW.
  • 24 kW surge — Start-up spikes are covered without oversizing the engine.

Performance

Performance across the load range.

Zero to 10 kW, the rated maximum.

What the engine does at each load. Below 0.82 kW the array carries the whole day and the engine never starts. Above it, the engine runs only to put back what the sun did not: at 10 kW, 20.5 hours a day on 23.1 US gallons.
0066.31212.51818.824250.821.673.3356.678.3310rated continuous 10 kWbelow 0.82 kW the engine never startscontinuous load, kWengine hours per daydiesel, US gallons per day

engine hours per daydiesel, US gallons per daythe array carries the whole dayrated continuous output

Performance of 123-STG-42S51 at each continuous load
Loadcontinuous, 24 h Solar generationthe array, per day Battery only Daily drawload × 24 h After solar Days of autonomy Generator Engine runsa day × each Charge setting Days on a tank
0.82 kWsolar break-even 19.8 kWh 11.25 h / 15.75 h 19.8 kWh covered indefinite 0 h/day none 173 A
1.67 kW 19.8 kWh 5.56 h / 7.79 h 40 kWh 20.2 kWh 0.46 days 2.04 h/day 1.8 × 1.2 h 173 A 37.4 days
3.33 kW 19.8 kWh 2.78 h / 3.89 h 80 kWh 60.2 kWh 0.15 days 5.87 h/day 4.3 × 1.4 h 146 A 12.8 days
5 kW 19.8 kWh 1.85 h / 2.6 h 120 kWh 100.2 kWh 0.09 days 9.66 h/day 5.5 × 1.8 h 113 A 7.8 days
6.67 kW 19.8 kWh 1.39 h / 1.95 h 160 kWh 140.2 kWh 0.07 days 13.36 h/day 5.4 × 2.5 h 81 A 5.6 days
8.33 kW 19.8 kWh 1.11 h / 1.56 h 200 kWh 180.2 kWh 0.05 days 16.97 h/day 4.1 × 4.2 h 48 A 4.4 days
10 kW 19.8 kWh 0.93 h / 1.3 h 240 kWh 220.2 kWh 0.04 days 20.5 h/day 1.6 × 12.8 h 16 A 3.7 days

Every load here runs continuously, and the day is 24 hours — daily draw is the load × 24 h, so 2 kW is 48 kWh. A load that runs an 8-hour shift draws a third of the figure shown and lasts three times as long. Battery-only hours are given at both state-of-charge settings. Solar is a daily energy offset, not an instantaneous power match — over a day it balances, within a day it is not a guarantee of cover.

The engine starts at 30% state of charge (a 70% depth of discharge) and stops at 80%, putting 9.5 kWh back into the bank on each run while it carries the load. The engine runs a day follow from that at each load.

Case study

Against the 40 kW generator running alone.

At 5 kW around the clock, the 40 kW generator telecom sites use for temporary power would carry the site alone at 13% of its rating, 24 hours a day. 123-STG-42S51 runs its engine 9.7 hours a day — 60% fewer engine hours — and burns 35% less diesel: 10.9 US gallons a day against 16.8 US gallons, and 7.8 days between refuels against 7.9 days.

PDF The full engineering sheet with this case study, to print.

The standalone 40 kW diesel generator on its own tandem-axle trailer
The 40 kW generator alone Engine 24 h a day at 13% of its rating · 16.8 gal a day
123-STG-42S51 — Solar, lithium storage and a 10.8 kW diesel on one trailer, stowed for the road.
123-STG-42S51 Engine 9.7 h a day, the sun and the battery the rest · 10.9 gal a day
Engine hours, diesel and days on a tank, 123-STG-42S51 against the 40 kW generator alone
Loadcontinuous, 24 h 40 kW alonediesel a day, engine 24 h Days on a tank40 kW alone This systemengine hours a day Diesel a daythis system Days on a tankthis system Engine hours saved Diesel saved
1.67 kW4% of the 40 kW 16.8 gal 7.9 days 2.04 h 2.3 gal 37.4 days 91% 87%
3.33 kW8% of the 40 kW 16.8 gal 7.9 days 5.87 h 6.6 gal 12.8 days 76% 61%
5 kW13% of the 40 kW 16.8 gal 7.9 days 9.66 h 10.9 gal 7.8 days 60% 35%
6.67 kW17% of the 40 kW 16.8 gal 7.9 days 13.36 h 15.1 gal 5.6 days 44% 10%
8.33 kW21% of the 40 kW 16.8 gal 7.9 days 16.97 h 19.1 gal 4.4 days 29% 14% more
10 kW25% of the 40 kW 16.8 gal 7.9 days 20.5 h 23.1 gal 3.7 days 15% 38% more

The 40 kW generator carries the load alone, 24 h a day with no sun and no battery, on its own 140 gallon tank (133 usable). Both engines are read by the same rule: their own published fuel figures, a straight line between them, and below the lowest published point that point’s burn — for the 40 kW, 25% of its rating. No lighter-load figure is invented for either engine. This system’s figures are the performance table above.

Size it for your site

Your load, on 123-STG-42S51.

Most sites swing between a low and a high. Enter both, and the hours a day spent at the high, and the figures follow your day rather than a flat worst case; add your diesel price for the fuel bill. The load is yours — nothing is assumed until you enter it, and nothing that names you is kept; the PDF button builds the engineering sheet from the figures you enter.

Read from the performance table above: engine hours and fuel follow the day's energy, so your day is read at its average load; solar is the published daily figure; battery-only hours are the published bank at your high load. A load held for 24 hours is the worst case at that level. With no days entered it runs indefinitely; a week and a year are your day repeated, at the same sun.

Gallery

On site and on the road.

123-STG-42S51 — Service access and power connections on the generator side, with the array raised overhead.
Service access and power connections on the generator side, with the array raised overhead.
123-STG-42S51 — Ten panels open past the trailer to harvest 19.8 kWh on an average day.
Ten panels open past the trailer to harvest 19.8 kWh on an average day.
123-STG-42S51 — Tows behind a standard service pickup with the array stowed.
Tows behind a standard service pickup with the array stowed.

Applications

Where this configuration is deployed.

TelecommunicationsConstructionUtilitiesOil and gasRemote operations